Description
DPF Master Flash DUAL AI – diesel particulate filter regeneration
A machine for regenerating particulate filters using the hydrodynamic method, delivering up to 99% efficiency. It removes residual PM10 and PM2.5 particulates, carbon deposits, oil, cerium and heavy metals without any mechanical intervention in the filter monolith.
Application: DPF, FAP, GPF, SCR, EURO 5 and EURO 6 filters, as well as catalytic converters.
Key advantages
- automatic bidirectional filter cleaning,
- 4-stage liquid filtration system (5 µm),
- intelligent control system for the regeneration process,
- filter contamination measurement system,
- integrated filter drying system at temperatures up to 130°C,
- thermal printer for printing filter parameters,
- Ethernet controller for remote diagnostics.
Cleaning technology
The machine operates on the hydrodynamic method, supported by the dedicated XPOWER™ DPF CLEANER EXTRA POWER chemical. The cleaning liquid flows alternately in both directions, so deposits are effectively removed from the entire cross-section of the ceramic channels. The cycle is supervised by an intelligent control system that analyses operating parameters in real time and adjusts the intensity and duration of each stage to the condition of the specific filter core – reducing service time and chemical consumption.
Once washing is complete, the integrated drying module operates in a continuously variable range of 70–130°C with active cooling. Back-pressure measurement in dry conditions allows an objective assessment of the regeneration result, which can be printed immediately on the built-in thermal printer.
The operator can choose between a fully automatic mode and a service mode, which allows only a selected stage of the process to be run.
Design and components
The housing is made entirely of AISI 304 stainless steel, and the working chamber of AISI 316 acid-resistant steel. The machine features an Italian pump with a contamination-resistant chemical seal, and electronics based on components from renowned manufacturers: Schneider, Ebara, Calpeda, Weintek, Eaton, Hager, Wieland, Fatek, Leister, Siemens.
Technical specifications
- Weight: 720 kg
- External dimensions: 210 × 125 × 215 cm
- Chamber dimensions (W × D × H): 140 × 89 × 107 cm
- Tank capacity: up to 275 l
- Filtration pump capacity: up to 250 L/min
- Working pressure: 7–8 bar
- Power: 12 kW / power supply 3 × 400 V
- Bath temperature: adjustable 30–100°C
- Drying: 70–130°C, airflow up to 430 m³/h
- Liquid filtration: 4-stage, 5 µm
- Bidirectional regeneration mode: yes (standard)
- Noise level: < 70 dB
- Pneumatic connection: DN 7.2 quick coupling
Standard equipment
- 7” colour touch panel
- Mobile app for remote monitoring of the machine
- Bidirectional automatic filter cleaning
- Extended 4-stage liquid filtration system (5 µm)
- Two heaters for quickly reaching operating temperature
- Integrated 70–130°C drying system with cooling
- Filter contamination measurement system
- Thermal printer – printout of a report with regeneration parameters
- Ethernet controller for remote diagnostics
- Sensors: liquid level and temperature, air temperature, flow and pressure, door opening, phase loss and phase sequence
- Safety features: emergency stop switch, chamber door limit switches, phase monitoring
- Set of DPF / FAP / GPF / CAT / SCR connection adapters and an EURO 5 and EURO 6 adapter
- Starter kit: set of filters + 2 l of XPOWER™ DPF Cleaner detergent
- Manufacturer’s warranty: 12 months as standard (optionally up to 48 months)
Universal application
The machine handles filters from passenger cars, vans, trucks, buses, agricultural, construction and railway machinery – including MAN, IVECO, Scania, DAF, Renault, Mercedes Actros, Solaris, Hitachi and many other brands.
Optional extras
- Second, independent liquid circuit with an additional pump
- Thermal insulation of the liquid tank
- Automatic working liquid top-up
- Quick-X fast filter mounting system
